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Application of 3D scanners in manufacturing industry
Release time:2024-04-27 Views:723
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        3D掃描儀技術(shù)在不斷進(jìn)步,公司秉承“強(qiáng)調(diào)合作、團(tuán)隊(duì)精神,強(qiáng)調(diào)誠實(shí)、自我批評(píng),強(qiáng)調(diào)在點(diǎn)滴中改進(jìn)工作”責(zé)任意識(shí)、創(chuàng)新精神、敬業(yè)精神與團(tuán)結(jié)合作精神是我們企業(yè)文化的精髓。實(shí)事求是是我們行為的準(zhǔn)則。大的財(cái)富是那些認(rèn)真負(fù)責(zé)和管理有效的員工,力爭做三維掃描儀行業(yè)的先進(jìn)廠家。尊重知識(shí)、尊重個(gè)性、集體奮斗和不遷就有功的員工,是我們事業(yè)可持續(xù)成長的內(nèi)在要求。

面臨問題

        傳統(tǒng)的制作方法具有很大的挑戰(zhàn)性和隨機(jī)性,研發(fā)過程中周期長、精度低、成本高、復(fù)雜性差、產(chǎn)品質(zhì)量無法得到保證,開模加工和鑄造工藝等一系列問題,嚴(yán)重影響產(chǎn)品性能與質(zhì)量,造成不必要的損失。針對(duì)行業(yè)所面臨的問題,該企業(yè)決定引進(jìn)華朗三維(HOLON3D)三維掃描儀來解決所遇到的難題。


傳統(tǒng)的使用方法

1、使用產(chǎn)品樣品進(jìn)行測(cè)量、切片,用來繪出模具鑄造的參考圖紙,從而來加工模具,制作樣板,再經(jīng)經(jīng)過一道復(fù)雜的鉗工修整,最后拋光成型;

2、最后在進(jìn)行試驗(yàn)檢測(cè)合格后才可投入批量生產(chǎn),必要時(shí)還需通過發(fā)動(dòng)機(jī)熱機(jī)等一些試驗(yàn),試驗(yàn)不合格需要重新制作樣板和修改模具的形狀,重新澆鑄缸蓋進(jìn)行再次試驗(yàn)。

3、通過選定參考樣品的圖紙尺寸,結(jié)合研制的產(chǎn)品進(jìn)行恰當(dāng)修改之后,制成原始模型或直接復(fù)制參考樣機(jī)制作成待修改的原始模型;

4、然后通過實(shí)驗(yàn)臺(tái)進(jìn)行測(cè)試,反復(fù)的手工修改偏差尺寸,反復(fù)進(jìn)行試驗(yàn),直到實(shí)驗(yàn)數(shù)據(jù)達(dá)到產(chǎn)品要求,并依此做出陽模,即試驗(yàn)樣件;


使用華光三維掃描儀的優(yōu)勢(shì)

一、操作靈活,可直接在數(shù)據(jù)上進(jìn)行修改

二、當(dāng)需要對(duì)模型進(jìn)行修改時(shí),可直接在模具數(shù)據(jù)上進(jìn)行修改,可在短時(shí)間內(nèi)滿足客戶提出的要求。

三、極大提高現(xiàn)行設(shè)備(加工中心等)的可用性

四、通過接受數(shù)據(jù)服務(wù)訂單以重建原始模具,提供新的商業(yè)機(jī)會(huì)

五、開發(fā)周期縮短:利用三維掃描儀對(duì)發(fā)動(dòng)機(jī)零件進(jìn)行掃描,操作簡便,直接對(duì)物體表面進(jìn)行高精度數(shù)據(jù)獲取,所得數(shù)據(jù)與零件實(shí)際尺寸相差無幾,省去反復(fù)試驗(yàn)帶來的材料浪費(fèi)與時(shí)間浪費(fèi),同時(shí)也省去大量測(cè)繪,描圖的時(shí)間。

六、操作方便,省時(shí)省力無需繁瑣的操作,只需一人就可以將工件進(jìn)行掃描及建模,省去大量的人力,增加工作效率,間接地節(jié)省成本。


        采用HOLON3D自主研發(fā)的三維掃描儀系列面結(jié)構(gòu)光三維掃描設(shè)備,主要用于新型航空發(fā)動(dòng)機(jī)產(chǎn)品的研制、各種大型、精密型物件。不僅掃描速度快精度高且穩(wěn)定性強(qiáng)。操作更加方便快捷,由于該新技術(shù)與設(shè)備的成功應(yīng)用,進(jìn)而加快公司新產(chǎn)品的設(shè)計(jì)速度,大大降低研發(fā)周期和成本。


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